IGBT Induction Preheater with Precise Temp Control | 80Kw Hardening Machine for Steel Tubes to 300°F

80Kw Preheating Induction Hardening Machine For Structural Steel Tube to 300°F

Quick Detail:

Type:Other

Place of Origin:China (Mainland)

Brand Name:Canroon

Model Number:CR2000-080A-14T

Voltage:380V

Current:122A

Rated Capacity:80KW

Rated Duty Cycle:80KW

Dimensions:880*663*982

Weight:201Kg

Usage:induction temperature stress relievers

Certification:CE ISO9001:2008

After-sales Service Provided:Overseas service center available

Process:Induction heating equipment

Input Power:380V,3-Phase

Temperature recorder:6 Channel temperature recorder

Description:

Achieve precise and repeatable preheating and hardening with our advanced 80Kw IGBT induction machine. Designed for structural steel tubes and fabrications, this system offers digital temperature control to accurately ramp up and hold temperatures at 300°F, which is critical for compliance with welding codes (like AWS D1.1) and hardening specifications. The solid-state IGBT technology ensures reliable, high-frequency performance with minimal maintenance requirements. It is a clean, flameless solution that integrates seamlessly into modern production and fabrication lines.

Key Specifications & Advantages:

• Advanced IGBT Technology: Ensures stable, high-frequency operation, energy efficiency, and a long lifespan.
• Digital Control System: Allows for precise setting, monitoring, and recording of temperature profiles for process validation.
• Code Compliance: Ideal for achieving mandatory welding preheat and interpass temperatures required by industry standards.
• Flameless Operation: Creates a safer, cleaner workshop environment without fumes or open flames.
• Robust Construction: Built for 24/7 performance in harsh shop floor conditions.

Applications:

With the introduction of the Induction Pipe preheat , this simple and cost-effective heating process can be applied in the following applications to deliver fast and consistent heat:

• Welding fabrication and construction;
• Preheating of welds;
• Post-weld heat treatment;
• Coating removal;
• Shrink Fit and so on
• Pre-heating of structural steel tube to 300°F

Specifications:

Competitive Advantage:

1.Versatile Mobility:optional running gear designed for construction and maintenance
2.On-board temperature control:provide for manual or temperature based programming in a simple-to-learn operator interface
3.Muitiple control thermocouple inputs:available to control on the hottest TC during heating and coolest TC during cooling for
4.uniform heating and quanlity
5.Open output detection:prevents system operation without a covered output receptacle(cable or protective plug)
6.Isolation fault protection:provides automatic system shut down power source output to ground.
7.Low consumable costs:No fuel costs and minimal insulation costs.insulation is resuable and may be used 50 time or more,reducing costs of disposal and replacement.
8.Uniform heating:maintained along and through the heat zone by using induction to heat within the material.the surface of the part is nor marred by localized conducted heat at higher than specified temperatutes.
9.Time-to-temperature:faster than conventional processes due to methed of applying the heat,reducing the heating heating recyle time.
10.Improved working environment: With welding,welders are not exposed to open flame,explosive gases and hot elements associated with fuel gas heating and resistance heating.
11.High energy-efficeent systems:(more than 90 percent efficient)transfers more energy to the part,decreassing heating times and impoving power efficietnt.
12.Easy Set-up:achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets.